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Title: AN IOT-BASED SYSTEM FOR MONITORING OVERALL EQUIPMENT EFFECTIVENESS (OEE) AS A TOOL SUPPORTING THE SUSTAINABLE DEVELOPMENT OF INDUSTRIAL TECHNOLOGIES

Year

2025

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489

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Title

AN IOT-BASED SYSTEM FOR MONITORING OVERALL EQUIPMENT EFFECTIVENESS (OEE) AS A TOOL SUPPORTING THE SUSTAINABLE DEVELOPMENT OF INDUSTRIAL TECHNOLOGIES

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Authors

Szymon Ziaja

DOI

10.5593/sgem2025/4.1/s17.25

DOI Issue

10.5593/sgem2025/4.1

ISSN

1314-2704

ISBN

978-619-7603-83-5

Language

English

Volume

Issue

4.1

Editor

• Prof. Dr. hab. oec. Baiba Rivza, LATVIA• Prof. DSc. Ildiko Tulbure, GERMANY• Prof. DSc. Oleksandr Trofymchuk, UKRAINE

Scientific Area

Recycling, Waste Management, and Circular Economy

Abstract/ Foreword

In the era of Industry 4.0, IoT technologies are fundamental for enabling real-time monitoring, operational transparency, and resource efficiency in industrial environments. This paper presents an IoT-based system for monitoring Overall Equipment Effectiveness (OEE), integrating machine-level data to assess availability, performance, and quality in production processes.
By combining OEE metrics with real-time energy consumption data, the system supports circular economy goals through reduced energy usage per unit, minimized downtime, and predictive maintenance. The proposed approach helps identify process inefficiencies and areas of energy waste, contributing to sustainable production practices and environmental impact reduction.
The modular and scalable architecture of the system allows adaptation across various industrial settings, including resource- and energy-intensive sectors. Although the data shown are illustrative and based on simulated values, they highlight the potential of IoT-driven monitoring as a tool for continuous improvement. The paper also proposes further research into the development of integrated KPIs that combine productivity and energy indicators to support sustainability-oriented decision-making.

References (click to open)

[1] Eurostat. (2023). Final energy consumption by sector, EU. Eurostat Statistics Explained. Retrieved from https://ec.europa.eu/eurostat/statistics-explained
[2] Glówny Urzad Statystyczny. (2024). Zuzycie energii w gospodarce narodowej w 2023 roku. Warszawa: GUS.
[3] WysokieNapiecie.pl. (2024). Ile pradu zuzywa Polska i kto go zuzywa najwiecej? Retrieved from https://wysokienapiecie.pl
[4] Lipiak, J., & Ejsmont, K. (2016). Problematyka obliczania wskaznika OEE dla maszyn fleksograficznych – studium przypadku. In R. Knosala (Ed.), Innowacje w zarzadzaniu i inzynierii produkcji (Vol. 2, pp. 594). Opole: Oficyna Wydawnicza Polskiego Towarzystwa Zarzadzania Produkcja.
[5] Murdzek, M., Richert, M., & Hubicki, R. (2021). Wskaznik efektywnosci OEE w systemie produkcji gniazdowej. In Nowoczesne metody i narzedzia w inzynierii produkcji i zarzadzaniu. Kraków: Wydawnictwo AGH.
[6] Muchiri, P., & Pintelon, L. (2008). Performance measurement using Overall Equipment Effectiveness (OEE): literature review and practical application discussion. International Journal of Production Research, 46(13), 3517–3535.
[7] Jelali, M. (2013). Monitoring and Control of Energy-Efficient Production Systems. Springer.
[8] Achtbytes. (n.d.). Retrieved from https://www.achtbytes.com

Acknowledgements (click to open)

Type

conference

Url

https://doi.org/10.5593/sgem2025/4.1/s17.25

Full manuscript

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AN IOT-BASED SYSTEM FOR MONITORING OVERALL EQUIPMENT EFFECTIVENESS (OEE) AS A TOOL SUPPORTING THE SUSTAINABLE DEVELOPMENT OF INDUSTRIAL TECHNOLOGIES

Proceedings Тitle

Proceedings of 25th International Multidisciplinary Scientific GeoConference SGEM 2025, Volume 25, Issue 4.1

Note

25th International Multidisciplinary Scientific GeoConference SGEM 2025, Volume 25, Issue 4.1, 29 June - 6 July, 2025

Type

Proceedings Paper

Publisher

STEF92 Technology

Series

International Multidisciplinary Scientific GeoConference Surveying Geology and Mining Ecology Management, SGEM

Organization

SWS Scholarly Society; Acad Sci Czech Republ; Latvian Acad Sci; Polish Acad Sci; Russian Acad Sci; Serbian Acad Sci and Arts; Natl Acad Sci Ukraine; Natl Acad Sci Armenia; Sci Council Japan; European Acad Sci, Arts and Letters; Acad Fine Arts Zagreb Croatia; Croatian Acad Sci and Arts; Acad Sci Moldova; Montenegrin Acad Sci and Arts; Georgian Acad Sci; Acad Fine Arts and Design Bratislava; Russian Acad Arts; Turkish Acad Sci.

Pages

191-198

Date

29 June - 6 July, 2025

Online Source Type

website

Digital Source Type

10421

Keywords

Industry 4.0, Sustainable Manufacturing, Production Efficiency, Circular Economy, IoT (Internet of Things), Overall Equipment Effectiveness (OEE)