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This paper presents the development and experimental validation of an intelligent variable-structure control system for optimizing industrial ventilation in ATEX (ATmospheres EXplosibles) environments. Current ventilation solutions, based on continuous maximum-flow operation, consume 15 to 40 percent of total industrial hall energy and remain largely reactive to hazardous atmosphere formation. The proposed system integrates Model Predictive Control (MPC) with Artificial Neural Network (ANN) algorithms and a spatia...

The monitoring of open-pit slope stability is critical for safety, economic, and environmental reasons. The comprehensive approach to monitoring has been analyzed, addressing safety, economic, technological, ecological, legislative, and social responsibility aspects, ultimately contributing to sustainable mining practices. Various methods and technologies for monitoring slope stability have been determined as essential. Visual inspections are useful, but they depend on the qualifications of the observer and may ov...

The paper presents the results of investigation of the process of leaching of scandium from chloride wastes generated in titanium production to optimize the parameters of extraction into solution. The effects of key factors, including solid-to-liquid ratio (S:L), hydrochloric acid (HCl) concentration, process duration, stirring speed and the influence of temperature on the degree of scandium extraction into solution were studied. Experimental results indicate that optimal conditions for maximum extraction are: S:L...

In this study, the extraction efficiency of rhenium ions in the form of perrhenate (ReO4?) from model aqueous solutions was investigated using a binary ion-exchange system based on KU-2-8 (strongly acidic cation-exchange resin) and AV-17-8 (strongly basic anion-exchange resin). The ion exchangers were separately weighed and combined in varying molar ratios (6:0, 5:1, 4:2, 3:3, 2:4, 1:5, and 0:6), and were immobilized within a chemically resistant polypropylene mesh bag to maintain phase separation while allowing s...

The growing demand for refractory rare metals, such as niobium, necessitates the development of efficient extraction methods from alternative sources, including industrial waste from metallurgical plants enriched with niobium and zirconium. This study investigates the solvent extraction of niobium from a fluoride-sulfuric acid solution obtained by leaching rare-metal-containing waste from titanium-magnesium production. The efficiency of niobium recovery using a trialkyl phosphine oxide-based extractant (Cyanex 923...

The processing of titanium-zirconium concentrates with high chromium content presents a significant challenge due to the inhibitory effect of chromium on industrial applications. This study investigates the composition of titanium-containing concentrate from the Obukhovskoye deposit using X-ray diffraction (XRD), X-ray fluorescence (XRF), and thermogravimetric analysis. The findings indicate that chromium is uniformly distributed in both magnetic and non-magnetic fractions, complicating its selective removal by co...

As part of the experimental studies carried out in the Department of Civil, Environmental Engineering and Architecture of the University of Cagliari, to identify the best techniques for recovering of combustible materials, contained in the waste resulting from the dismantling of the anodes of spent electrolytic cells used in the production of primary aluminium, to be concentrated by flotation, work was first carried out to reduce the size of the waste, in order to give it a particle size that would allow it to be ...

This paper presents the results of laboratory processing tests conducted to explore the potential for beneficiation of a wollastonite mineral (calcium metasilicate, CaSiO3). The ore studied comes from a mineralized body located in the southern part of Sardinia (Italy), which has been studied in the past with geological surveys and sampling. In the investigated area the mineralization was very irregular. The encasing rocks consist of schist and the mineralized body is composed of wollastonite associated with limest...

Austempered Ductile Iron (ADI) is a promising material whose structure is obtained by isothermal processing, i.e. isothermal decomposition of austenite in the bainitic range. It is used in various industrial fields. It is characterized by an excellent combination of tensile strength and ductility, exceeding the properties of quenched and tempered steels in the strength range of 800 - 1500 MPa. Its production is problematic because the ferritic or ferritic-pearlitic ductile iron (SGI), which is the basis for the pr...

Oilfield brine extracted with hydrocarbons is often considered as a problematic waste. The typical management option for this produced water is reinjection into the formation to maintain the reservoir pressure (or just for disposal). High salinity of produced water is on the one hand a drawback, but on the other hand an advantage because it can be used as a raw material for the production of valuable chemicals. In this paper a freezing-thawing desalination method was tested to obtain partially desalted water and c...

Cast iron GG30 (EN-GJL-300C) has excellent mechanical properties and good machinability. It can be used in many industries such as hydraulics, engineering, automotive, oil and gas mining, and processing. It is suitable for the production of compressor and pump components. Return material, technological residue, iron scrap, fractional cast iron, liquid metal, and alloying components can be used as input raw materials in the production of cast iron, the first three were taken into account in the analysis. In practic...

The use of a total station for carrying out high-precision work on the alignment of the stands of a continuous casting machine is an urgent task that directly affects the quality of steel. Modern devices such as laser trackers are used to carry out such work, but their use is limited due to the high cost of equipment, the need for knowledge and experience with such equipment. The use of classical techniques and equipment is subject to a huge influence of the human factor, thereby reducing the quality of work. Simi...

In the paper are reported the results of the first stage of tests performed to verify the possibility of beneficiation of a wollastonite mineral (calcium metasilicate, CaSiO3). The studied ore comes from a mineralized body located in the southern part of Sardinia (Italy), in the area named "Gutturu Is Abis". The mineralized body is composed of wollastonite associated with limestone, garnets and silica. The approach to the problem has consisted of grinding tests followed by flotation tests to separate the wollaston...

Currently, one of the main tasks of every employer is to ensure a safe and healthy working environment for every employee. In a global case, it should not only be a legal act, but especially a moral act. The modern policy of each employer should therefore be set in such a way as to continuously improve the occupational safety of employees. This continuous improvement can be achieved in particular through continuous periodic inspections and audits carried out by independent occupational safety staff. This chapter d...

ADI (Austempered Ductile Iron) - a bainitic ductile iron in which the resulting structure is obtained by the isothermal decay of austenite in the bainite region is currently a very promising material, which has a very wide application in various industries. It is characterized by a particularly favorable combination of strength and ductility, which exceeds the properties of heat-treated steels in the strength range of 800 - 1500 MPa. Its production is problematic because the ferritic or ferritic-pearlitic SGI (sph...

Landfill and dump remediation and waste recovery are often needed as circular economy approach is more and more demanding. Complicated solutions are needed to conserve the landfill space as well as overall reduction of the amount of landfilled material is not an easy task because of the different content of contaminants. Primitive soil excavating and transporting to hazardous waste landfills is not the best solution anymore. Series of experiments using landfill mined fine fraction of waste considering complex form...

The East Kazakhstan territory is the unique geologic province where a number of largescale non-ferrous and gold deposits are concentrated. Gold base metals (goldcontaining) type is represented by gold containing sulphide complex deposits. The Western Kalba zone is characterized as a gold-bearing structure of multi-stage development and long ore-preparation and ore-forming processes. At the first stage, in the conditions of the intercontinental sea basin (C1-2, C2), the donor carbon-terrigenous formation (Arkalyk, ...

As part of the studies aimed at the individuation of the best techniques for the beneficiation of a mineral of wollastonite, coming from an Italian deposit, the problem of the optimization of the milling step was also considered, since the industrial use of wollastonite usually involves a preventive fine grinding. Therefore, in order to evaluate the grindability characteristics of this mineral, in consideration of the lack of data available in literature, we proceeded to the determination of its Bond index through...

In this study, the authors have continued investigating the tasks of the joint application of the Gauss-Laplasse and B (beta) distributions to describe the disintegration of minerals of poly-mineral ores, which is associated with the mineral grains liberation, i.e., the release of mono-mineral particles from the aggregates with other minerals. The article presents an approach for a simulation modeling algorithm for disintegration operations of mineral particles in technological flowsheets of mineral processing. Us...

The work is aimed at creating methodological provisions to substantiate the safe parameters of the thermal regime in permafrost rocks when constructing underground mine excavations in the Arctic region. An idea is to control the thermal regime by creating mathematical models, taking into account the main technological operations during excavations driving. The paper presents the results of experimental studies and evaluates the thermal impact of various technological processes during the construction of mine excav...

Historical ore exploitations generated mining waste with useful metal content, near Baia Mare, Romania. Central Flotation Pond (CFP) represents a secondary resource, but also a risk factor of pollution for the environment: groundwater, surface water, soil, air. CFP was inventoried by the Permanent Secretariat of the International Commission for the Protection of Danube River (ICPDR) as high risks spot in Romania with immediate effects on Somes-Tisa sub-basin, due to the content of dangerous substances: cyanide, he...

In this paper is presented a study conducted to verify the possibility of using a prototype of fluid energy mill, based on the opposing jets principle, for the reduction to ultrafine size of a beneficiated coal, intended for energy production. The original counterflow jet mill used operate in closed circuit with a cyclone type separating chamber, producing fine powders with a definite top size. Many processing plants routinely use jet mills in the final stages of mineral treatment for the production of high qualit...

The most important result of the effect of interparticle interactions of ferromagnetic particles in suspensions is the formation of aggregates and modification of their physical properties, which allows changing the kinetics of separation processes. The interest of the authors to this problem is dictated by both its theoretical content and purely applied aspects within mineral processing. Based on the block-structural approach to technological equipment modeling within the framework of the ideal mixing model, a ma...

Apatite ore is a source of phosphorus for the mineral fertilizers production, and one of the most demanded raw materials for today. The growth of processed raw materials increases the volume of stockpiled processing waste. Such secondary mineral deposits are of interest as a potential object to be involved into processing. The paper studies apatite-nepheline processing waste stored in tailing dumps during different temporal periods. The authors have performed a mineralogical and chemical analysis of stored waste s...

The largest damages and environment contamination are caused by the mining and mineral processing industries, as well as the power and chemical industries. That is why when we are speaking of damaged terrains reclamation and soils, first of all we understand reclamation from the impact of these anthropogenic activities. Reclamation places many questions from an economic, social, technical and scientific viewpoint. Reclamation is a complex approach to sustainable management of land degraded as a result of natural o...

Oxyethylated compounds are used as reagents-regulators in the flotation of non-sulfide ores, in particular, apatite ores. Thus, the necessary degree of selectivity in the flotation separation of two calcium minerals of apatite and calcite is achieved only by using, in addition to a collector, regulators-reagents from the nonylphenol ethoxylates class. In order to establish the most optimal structures, this paper presents a comparative assessment of the physical-chemical and flotation properties of several classes ...

The physical and chemical properties of fine sock filter dusts have been studied. It has been demonstrated that a part of the titanium is bound in hard-to-open anosovite that can be enclosed in a shell of amorphous silicon dioxide. Anosovite can be attributed to the phase that is radiographically characterized as the system Fe = Mn - TiO. It is noted that some of the anosovite particles are in a shell of silicon and zinc oxides, and a part is in a shell of silicon, zinc, and lead oxides. The silicate base of the e...

At the present time, the grinding efficiency of minerals is a topical issue for the mining industry, since the grinding process is the most energy-consuming one. For each granulometric composition of the grinded material and grinding bodies, as well as for a number of other factors, there is a certain dependence, which should meet the highest efficiency of the grinding process. The creation of grinding models using modern technologies will contribute to improvement of the grinding equipment in order to reduce the ...

Bioleaching of sulfide minerals has been successfully applied worldwide for obtaining copper for decades. This technology provides about 5% of world copper production and is used as an alternative for pyrometallurgical processing of copper ores. Despite widespread of biohydrometallurgical technologies, there are a number of issues in this area, which impede the development and commercialization of bioleaching. For example, chalcopyrite (CuFeS2), the most abundant copper sulfide mineral, is refractory to biooxidati...

Industrial size reduction processes such as crushing and grinding play vital roles in rock quarrying. The present study states real field data concerning secondary crushing operations through the cone and horizontal shaft impact (HSI) crushers. In this regard, a total of 44 case studies were collected from several rock quarries located in various parts of the world. Based on the field data, crushing performances of the cone and HSI crushers were compared by statistical analyses. The statistical analyses demonstrat...

Biohydrometallurgical technologies based on the oxidation of sulfide minerals by iron- and sulfur-oxidizing acidophilic microorganisms are widely used to extract non-ferrous and noble metals from sulfide ores and concentrates. Acidophilic microorganisms oxidizing sulfide minerals include autotrophs, heterotrophs, and mixotrophs. Therefore, studying of the effect of different carbon sources on biooxidation of sulfide minerals is relevant issue. The goal of the present work was to study the effect of different organ...

A large number of precious metals such as molybdenum, gold, uranium and much more are obtained from sulfide ores. Currently, a large number of hydrometallurgical methods are used to extract precious metals, which in turn are outdated in this field. In this regard, it is necessary to develop new modern methods for extracting all valuable components from sulfide ores. One of these methods is the process of bio-leaching with the use of microorganisms. The use of this method in mining companies will help reduce the ri...

The paper considers the formation and development of modern ideas in the field of mathematical modeling of the interaction of ferromagnetic particles and external magnetic fields in mineral processing. The implementation of such studies is dictated by the need to identify methods for the analytical representation of the physical laws of the aggregation of ferromagnetic particles, which are a basis for the various technological equipment used in the iron ores processing. The identification is aimed at the use of in...

Development of specific engineering solutions for environmentally friendly mineral processing waste management and their practical implementation is an important step on the way to resource efficiency, sustainable development and Earth preservation. Specific engineering solutions application for technological waste management reduce the natural resources use and have a direct positive environmental effect. The technological mineral processing waste have to be study in two aspects - as sustainable development probl...

The main purpose in mineral processing plant is to obtain the highest possible value from a processed raw material. In majority of concentrators in the world mining the first step of the processing technology is sieving of ore that is performed using vibrating screens. Usually, in the whole technological system there are only several such machines. That is why their continuous operation is critical and they are often concerned as a bottleneck of the whole system. Although the vibrating screens are expected to keep...

The paper deals with developing of an innovation of the device called "Device for sensing mechanical-physical and optical properties of bulk solids" used for examination and localization of life-threatening places. The device has been created of a standard device using an education model-the ideas of a student in cooperation with a teacher mutual sharing knowledge and experiences and enriching each other. The device has been patented and published in Espacenet database under European Patent Office and represents a...

This work studied the problem of the joint use of Gauss - Laplace and B (beta) distributions to describe the disintegration of minerals of polymineral ores, which is associated with the liberation of mineral grains - the release of monomineral particles from intergrowths with other minerals. The basic position of the work is the dependence of the result of reducing the size of mineral particles on the energy expended on this process, postulated in the mineral processing theory. This dependence was taken into accou...

The paper presents the results of mineralogical and technological research of tailings produced during processing of rare-metal columbite ore of the prospective Zashikhinskoe deposit. The grain size analysis of a tailings sample showed that the most part of the material is represented by fine-grained particles with 53.3% yield of size fraction -0.045 mm. Mineral composition of the tailings is mainly represented by quartz, albite and microcline. Total content of minor minerals, such as muscovite, columbite, cryolit...

Thermal dehydration of a natural hydrous ferric sulfate Fe(SO4)(OH)?2H2O was studied using x-ray-phase and thermal analyses. This mineral was found in the hypergenesis zone of the Khangalas gold deposit, Eastern Yakutia, Russia. A comparative analysis of the sample with known hypergenic hydrous ferric sulfates with a similar Fe2O3:SO3 ratio close to 1:1 was performed. The dissimilarities between the founded mineral and its possible polymorphs ? butlerite and parabutlerite are identified. The mineral is less stable...

The possible efficient application of Karelia?s talc-bearing rocks is assessed. Two groups of talc-bearing rocks: 1) talc ores subjected to flotation dressing for talc production and 2) soapstone containing chlorite, which, like talc, forms foliated-imbricate aggregates and is hard to separate upon dressing. High-quality reagent-free micronized concentrate (microtalc), which can be used for the production of technical rubber articles, plastics and ceramics, was produced using a flow chart developed for Svetloozers...

A promising source of Rare-Earth Metals (REM) is the mine refuses of Obukhov deposit?s zircon concentrate, which contain 3.53% of the sum of REM oxides. Chlorination is an effective method for transferring metals from crude ore to chlorides convenient for subsequent separation, purification and production of marketable products. The advantage of such method is absence of sewage and discharge of harmful substances into the atmosphere, which is an effective measure for environmental protection. The paper performs a ...

The electro-dialysis of copper chloride we conducted for electroplating of copper from copper chloride solutions. The concentrations of copper chloride were varied for each test (0.95g/L, 1.51 g/L and 4.51g/L). While other factors were controlled (current for each test was 0.45 A, each test was ran for 10 hours, the feed flow rate and the temperature of the make-up feed was kept constant. It was ensured that the process took place in acidic conditions. The membrane used was a microfiltration synthesized from polyv...

It was experimentally shown that using liquid nitrogen and a radioactive source, radon can be concentrated to high levels. A simple device has been proposed, that allows pre-concentration of radon at liquid nitrogen temperature. The essence of the device is based on the transformation of gaseous radon into a liquid. It is known that liquid nitrogen has a boiling point (-195,75) ??, and gaseous radon turns into liquid at (-62) ??, and at (-70) ?? turns into a solid state. Thus, the low temperature of liquid nitroge...

In paper describes the geological structure and mineral associations of the Ural emerald mines (Middle Urals, Russia) as the main source of high-quality chrysoberyl and its rare variety, alexandrite. The purpose of work is to identify the crystal chemical characteristics and nature of the color of natural chrysoberyl and alexandrite, as well as to study the comparative crystal chemical characteristics with their synthetic analogs. Samples for research were chrysoberyl and alexandrite from mica carrying rocks and p...

This paper presents geology aspects of jeweler demantoid new manifestation, which was recently discovered in the Polar Urals. The mineralogical characteristics of the manifestation are described, demantoids chemical analysis results are shown, and comparative analysis of demantoids with samples from classical Ural deposits is given. The crystal chemical characteristics of demantoids from this manifestation are studied and color origin of these garnets is investigated. Demantoid mineralization is presented in two t...

The current demand of some specific metals (alloys) in the HiTech industry has pushed researchers to increase the number of investigations to improve the quality of products on the market. Generally, coltan is a byproduct of tin metallurgy and is collected in the slag. The formation of phases in the slag needs to be investigated in order to optimize the collection of coltan in specific phases by trying different ratios in fluxes. Also, cassiterite is associated with iron ores and during smelting the iron get reduc...

Biohydrometallurgical technologies based on the oxidation of sulfide minerals by acidophilic microorganisms oxidizing ferrous iron and sulfur are widely used for the extraction of non-ferrous and precious metals from sulfide ores and concentrates including gold-bearing refractory concentrates. Microorganisms involved in oxidation of sulfide minerals differ in ability to use sources of carbon for constructive metabolism and capable of both CO2 and organic nutrients assimilation. Their activity depends on availabili...

Pyrometallurgical processing of arsenic containing polymetallic ores and concentrates poses a problem due to the emission of toxic gases. Hydrometallurgical methods including bioleaching may be used as alternative approach to treat this type of mineral raw material. To perform effective hydrometallurgical processing of mineral raw materials, factors affecting leaching efficiency should be studied. The goal of the present work was to study the effect of sodium chloride on copper bioleaching from arsenic-containing ...

The study is the first experience to assess the possibility of obtaining clean garnet material from garnet-mica schist from waste Keivy area of Kola Peninsula using electric pulse disintegration. It is shown that the fraction +0.25-0.5 almandine garnet crystal crushed using electric pulse disintegration material and after it washing upward flow of fluid contains up to 94% clean garnet.

South Africa has massive Platinum Group Metal (PGM) deposits found in Bushveld Igneous Complex (BIC). Due to depletion of Merensky reef, many companies are now treating UG2 reef which has a high chromite content which has negative impact in the smelting process of the platinum concentrates. Generally, PGMs are processed by rougher followed by cleaner and re-cleaner flotation banks and the final concentrate must contain less than 3% chromite. The effect of residence time and depressant dosage on PGM recovery and ch...